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案例分析 Casestudy:備件物流 Spare Parts Logistics

案例分析 Casestudy:備件物流  Spare Parts Logistics
產(chǎn)品名稱:案例分析 Casestudy:備件物流 Spare Parts Logistics
所屬類別:·垂直旋轉(zhuǎn)貨柜
產(chǎn)品人氣:2790
更新日期:2016/6/2 12:20:08
詢價

客戶  The Customer


Erling Sande 公司主要進口和銷售船只、船只和摩托車里的鈴木發(fā)動機、標致摩托車、北極貓雪地車和沙灘車。此外,為了擴展產(chǎn)品范圍,公司還銷售配套附件和備件。持續(xù)增長的產(chǎn)品數(shù)量促使該公司建造新倉庫并重組工作流程。


Erling Sande as is importing and distributing boats, Suzuki engines for boatsand motorbikes, Peugeot Scooters, Artic Cat snow mobiles and ATV’s. In addition they sell accessories and spare parts to their broad product range. Continuousgrowth and in volume and number of products made it necessary to build a new warehouse and reorganize the working processes.


 

 

1   任務定義  Task definition


現(xiàn)有的倉庫已經(jīng)不能夠滿足物流的需求。備件和配套附件從6000多米的貨架上揀選出來,裝入手推車。貨架占用建筑面積700平方米,儲物盒中包含約38000個貨位,總共存儲45000多個不同的物品。據(jù)計算,揀選性能為每小時40訂單行,共需三人完成。公司希望節(jié)省空間、提高揀選效率,實現(xiàn)實時庫存管理、揀貨錯誤最小化和少于24小時的配送準備。

 

Erling Sande as is importing and distributing boats, Suzuki engines for boats and motorbikes, Peugeot Scooters, Artic Cat snow mobiles and ATV’s. In addition they sell accessories and spare parts to their broad product range. Continuousgrowth and in volume and number of products made it necessary to build a new warehouse and reorganize the working processes.

 2   解決方案  Solution


在占地面積不足40 平米的空間內(nèi)安裝垂直回轉(zhuǎn)式倉儲系統(tǒng)。40 %的較小部件存放在4 臺 Kardex Megamat RS 350里,這幾臺設備含有多種尺寸的儲物盒。遵循“分批處理”的揀選原則,縮短揀貨時間。指示燈(TIC Matrix)顯示目標儲物盒和目標容量,以便揀選器能夠快速、直接、正確地存取貨物。倉庫管理軟件使用批量積累的方法同時控制4臺設備,避免了兩個揀選器的等待時間。

 

Vertical carousels were installed in less than 40 m2 floor space. 40 % of the smaller parts is accommodated in 4 Kardex Megamat RS 350, the units contains of bins of various sizes. Access times were achieved by using the“batch” picking principle. A light indicator (TIC Matrix) shows the target bin and target volume to the picker to permit rapid, direct and error-free access.The warehouse management software used controls 4 machines simultaneously using batch accumulation. This avoids waiting times for the pickers.

 

 3   過程描述  Process description


我們很高興以個人咨詢的方式為您詳細講解流程。

We would be delighted to explain the process description in detail in a personal consultation.

 

 4   優(yōu)勢一覽


–相同數(shù)量的商品只需不到15%的占地面積

–使用“pick-by-light“,99%安全存取

–由原先1 / 3的員工揀選,每小時超過100個訂單行

–節(jié)省70%的人力資源

 

 4   Advantages at a glance

– Same amount of goods on less than 15 % of the floor space

– 99 % safe access by using “pick-by-light” operator prompting

– More than 100 order lines per hour picked by 1/3 of the staff

– 70 % less personnel resources


 5   供貨范圍

– 4臺垂直回轉(zhuǎn)式倉儲系統(tǒng),共480個料架

– 存儲容量為8300個儲物盒,36500個貨位

– 尺寸:寬 x 深 x 高 :3475 x 1671 x 7960 毫米

– TIC Matrix 位置指示器

– Power Pick Global “Order Processor“軟件 +可選

– ERP系統(tǒng)(IBM解決方案1)接口

 

 5  Scope of delivery


– 4 vertical carousels with a total of 480 shelves

– Storage capacity 8,300 containers, 36,500 locations

– Dimensions W x D x H :3,475 x 1,671 x 7,960 mm

– TIC Matrix position indicator

– Power Pick Global “Order Processor” + Options

– Interfaces to ERP system (IBM Solution 1)

 

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